Core technical principles
What's covered
Key facts
Composite materials such as CFRP are used for high-performance bicycle frames because of their high strength-to-weight ratio compared to steel or aluminium — equal stiffness at lower mass.
A life-cycle assessment (LCA) measures a product's environmental impact across its full life cycle: raw material extraction → manufacture → distribution → use → disposal / recycling.
A capacitor is an electronic component that stores energy in an electric field between two plates and can release it very quickly when discharged.
Cast iron tends to be brittle (except for malleable cast iron, which approaches mild steel's properties); cast iron is generally more brittle than mild steel.
A 3/2 directional control valve has 3 ports and 2 positions; it controls a single-acting cylinder (supply, exhaust, switch-over).
Additive manufacturing (3D printing) builds three-dimensional parts layer by layer from a digital CAD model.
Cartridge paper is a thick, slightly textured general-purpose drawing paper, used for sketching, drawing and painting in design work.
In electronic textiles (e-textiles), conductive thread carries electrical current through the fabric to connect components such as sensors, LEDs and microcontrollers.
The 555 timer IC in astable mode produces a continuous square-wave pulse train; the frequency and duty cycle are set by external resistors and a capacitor.
Acrylic is a synthetic fibre often used as a cheaper alternative that mimics the warmth, bulk and soft feel of wool.
Sample questions
A taste of the 154 questions in this topic, answers marked. Sign up to practise the full set with spaced repetition.
Why are composite materials used for high-performance bicycle frames?
- •Easier to weld and repair after a crash
- ✓High strength-to-weight ratio compared to metals
- •Lower raw material cost than equivalent steel frames
- •Naturally resistant to ultraviolet light degradation
Which of these is a non-renewable energy source?
- •Geothermal
- ✓Natural gas
- •Tidal flow
- •Wind
Which property describes a material's ability to return to its original shape after a force is removed?
- •Ductility
- ✓Elasticity
- •Hardness
- •Plasticity
How is mechanical advantage calculated?
- •Effort divided by load
- ✓Load divided by effort
- •Load minus effort
- •Load multiplied by effort
Which manufacturing process builds parts layer by layer from a digital model?
- ✓Additive manufacturing
- •Compression moulding
- •Sheet metal stamping
- •Subtractive milling
In a systems diagram, what stage sits between input and output?
- •Driver
- •Feedback
- ✓Process
- •Sensor
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